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A20 aviation headset

Sold from 2024 – present

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Replacing the ear cushions on your headset

The earcup cushion pads on the headset earcups are replaceable since they are wearable items that can wear down with time or certain conditions (i.e. temperature, improper storage, accidental damage, etc.). Find out how to attach a new set of cushions to your headset.

To replace an ear cushion:

When to replace the cushions

Typically, ear cushions should be replaced every six months or every 350 hours of use. They may need to be replaced more often if worn over facial hair, subject to extreme temperatures or stored in a way that puts force on the cushions. If the cushions are flaking, torn or flattening, it is recommended to replace them to restore the effectiveness of the seal, which impacts noise-cancellation.

How to replace the cushions

  1. Grasp the ear cushion skirt where it folds into the slot on the earcup
  2. Gently pull the ear cushion skirt up and away from the earcup

    Removing cushion

  3. Align the replacement ear cushion with the earcup
  4. Tuck an edge of the ear cushion skirt into the slot behind the earcup cushion flange
  5. Gently stretch the cushion around the earcup, working the skirt into the slot as you go
  6. Grasp the ear cushion and adjust its position to remove any folds in the skirt